|
| Single
Sided |
Prototype
& mid volume (<1000 pcs) |
| Double
Sided |
Prototype
& small volume (<500 pcs) |
| Multilayer |
Prototype
only (<10 pcs) |
| Soldermask |
Dry
film or LPI applied as SMOBC. |
| Legend
Print |
LPI,
Screen Print (white epoxy) |
| Surface
Finishing |
Electroless
copper, Electroless nickel, Immersion Gold, Electroless Nickel Immersion
Gold (ENIG). |
| Lead
Free finish |
proprietary
process. |
| Processes |
12
mils, 10 mils, 5 mils, 2 mils* |
| Copper
Thickness |
No
limit, dependent upon trace width |
| Photoplotting |
8000
DPI , up to 30"x42" Infra-red Film |
| Repeatability
-Imaging |
1/10
th mil |
| Repeatability
-Drill |
±1
mil X and Y axis |
| Repeatability
- Routing |
±10
mils |
| Top/bottom
alignment |
±
2 mils |
| Dimensional
Accuracy |
±0.001%
on X axis (1/100,000 mil)
±0.1% x on Y axis (1/1000 mil) |
*Proprietary Full Addictive Process
Listed above is our standard capabilities. We are
also in the R&D stage of more advanced capabilities like 2mil
trace/separation as well as very fine 10 oz boards.
We have a complete set of PCB
fabrication machineries. These machineries are specially designed for small
volume fabrication requirements. As we strive to achieve better standards, we
are constantly adding more equipment to our list.
| Type |
Model |
Manufacturer |
| CNC Drill |
CCD MTC |
Bungard, Germany |
| CNC Router |
XenPCB |
Xenon, Cypruss |
| Photoplotter |
Avantra 30 |
Agfa, Belgium |
| Spray Etcher |
Jet34D XXL |
Bungard, Germany |
| Spray Developer |
Jet34D Ver 2 |
Bungard, Germany |
| UV exposure |
Hellas |
Bungard, Germany |
| PTH System |
FlashPlate |
Custom PCB, Malaysia |
| Brushing Machine |
Vac-Srub |
Custom PCB, Malaysia |
| Laminator |
NE 2320 |
Han Kook, Korea |
| Shears |
MS-6 |
Kepro Circuits, USA |
| Infra-Red Curing |
BTO-102 |
Kepro Circuits, USA |
This is our normal process cycle - we can alter the
process cycle according to product requirement (eg. Gold Finish). These all
detailed steps ensures highest quality PCB with low reject rates.
| 1. Drilling |
15. Laminate Surface Etch |
| 2. Deburring |
16. Soldermask Application |
| 3. Desmear |
17. Soldermask Oven Cure |
| 4. Micro-etch |
18. Soldermask Exposure |
| 5. Sensitizing |
19. Spray developing |
| 6. Activating |
20. Soldermask Hardening |
| 7. Plated Through Hole |
21. Silkscreen Application |
| 8. Photoresist Lamination |
22. Silkscreen Oven Cure |
| 9. Photoresist Exposure |
23. Silkscreen Exposure |
| 10. Spray Developing |
24. Spray developing |
| 11. Spray Etching |
25. Silkscreen Hardening |
| 12. Spray Stripping |
26. Copper Pads cleaning |
| 13. Anti-Tarnish Bath |
27. Immersion Tin/Silver |
| 14. Surface Cleaning |
28. Panel routing. |
|
|
| Type |
Function |
Manufacturer |
| Drill Bits |
Drilling |
HAM, Germany |
| Infrared
Films |
Photoplot Master |
Kodak, USA |
| OrthoLith
FIlms |
Negative Duplicates |
Kodak, USA |
| Diazo Films |
Positive Duplicates |
Aazon, USA |
| Soldermask |
Dry Film Soldermask |
Dupont, USA |
| Photoresist |
Dry Film Photoresist |
Dupont, USA |
| Soldermask |
LPI Soldermask |
Fotochem, Taiwan |
| Soldemask |
Dry Film Soldermask |
Shipley Ronal |
| Laminates |
FR4, FR1, CEM-1. |
Nanmei, China |
| Laminates |
FR4-2, FR2, CEM-2 |
Kingboard, Taiwan |
| Electroless Copper |
Copper Plating |
Custom PCB Labs |
| Electroless Nickel |
Nickel Plating |
Custom PCB Labs |
| Electroless Gold |
Gold Plating |
Custom PCB Labs |
| Immersion Tin |
Tin Plating |
Custom PCB Labs |
| Immersion Silver |
Silver Plating |
Custom PCB Labs |
| Surface Activation |
Through Hole Plating |
Custom PCB Labs |
| Electroless Control |
Electroless Metal
Deposition |
Custom PCB Labs |
Custom PCB Labs
is our very own R&D department specializing in metal finishing chemicals. We
are a handful of chemically self-sufficient manufacturers in this industry
| Supply
Type |
Supplier |
| Industrial Chemicals |
KLH Chemicals, Malaysia |
| Industrial Chemicals |
Prima Chemicals, Malaysia |
| R&D Lab Supplies |
Chemolab Supplies, Malaysia |
| Copper Clad Laminates |
Nanmei Technologies, Malaysia |
| Fabrication Consumables |
Bungard, Germany |
|
